Foil Packet Cheese Sausage and Chili

If you’re camping, vacationing, or just looking for an easy dinner with easy cleanup, Foil Packet Cheesy Sausage and Chili is super easy to make on the grill!

Foil Packet Cheese Sausage and Chili

We love sausage and chili in our house, and these foil packets kick it up a notch flavor-wise with marinara and cheese. I used arrabbiata sauce for a spicy kick, which I highly recommend, but regular marinara works just as well if you prefer a lighter meal. Tommy gave these packets two thumbs up! For More Sausage and Pepper Recipes, Try This One Pan Roasted Potatoes, Sausage and Chili Peppers and Pasta with Italian Chicken Sausage, Chili and Escarole.

Foil Packet Sausage and Chili

The foil packet dinner is so handy for weeknight cooking or camping. I partnered with Reynolds Wrap to make these foil packets Reynolds Wrap® notstick foil. Non-stick foil is perfect for cooking cheese or sticky food because it doesn’t stick, and it makes cleanup easy so you get more time with the family. They recently refreshed the packaging (look for the yellow one at the grocery for non-stick) and added an easy open and close tab so the box stays completely sealed in the drawer.

To make this easy dinner, I tossed onions and peppers with some marinara sauce in foil packets and let them cook on the grill until cooked through. When they’re done, put the sausages on the grill and cook, then slice and add to the foil packet along with the onions and peppers. Put the paneer in the open packet and let it melt for a few minutes. It turns out saucy and cheesy and so delicious!

How do I tell which edge of non-stick foil to use?

The non-stick side has a dull or flat finish. To help indicate which side is non-stick, Reynolds Wrap® Non-Stick Foil has the words “Non-Stick Side” marked on it, so make sure you use that side for this recipe or anything else. Doing for the sticky thing you’re making.

how to make a foil packet

  • Tear off an 18″ sheet of foil.
  • With the dull side of the foil facing up, center the food on the foil sheet.
  • Bring up the long sides of the foil, so that the ends meet with the food.
  • Double fold the ends, leaving room for the heat to circulate inside.
  • Double fold the two short ends to seal the packet.
  • Bake or grill as directed.
  • pay attention: Handle very carefully as the packet will be extremely hot. Please use gloves or tongs to slide the packet from the grill to the plate or tray.

What to Serve with Sausage and Chili

You can eat these Italian Sausage Foil Packets by themselves or serve them with some crusty bread and a salad. They would also be great when served on hoagie rolls for sandwich making.


  • Swap Italian chicken sausage for turkey sausage. Or make it hot and use spicy sausage if you want.
  • Use any colored capsicum you like or use a mixture for a more colorful dish.
  • If you don’t have a grill, bake the peppers and onions in foil packets in an oven preheated to 400 degrees and then broil the sausages.

foil packet dinner

Foil Packet Dinner on the Grill

More foil packet recipes you’ll love:

Foil Packet Cheese Sausage and Chili

223 calories
18.5 protein
12.5 Carbohydrate
11.5 fat

prep time: 5 Minute

Cooking Time: 40 Minute

total time: 45 Minute

If you’re camping, vacationing, or just looking for an easy dinner with easy cleanup, Foil Packet Cheesy Sausage and Peppers is super easy to make on the grill!

  • Reynolds Wrap® Non-Stick Foil
  • 4 Sweet or Spicy Italian Chicken Sausage Links, about 2 3/4 ounces each
  • 2 medium onion, cut into 1/4 inch strips
  • 2 paprika, cut into 1/4 inch strips
  • 1/2 tablespoon extra virgin olive oil
  • 3/4 cup Marinara Sauce, (I love spicy arrabbiata sauce)
  • 1/2 cup shredded part-skim mozzarella
  • 3/4 small spoon kosher salt
  • fresh black pepper, Taste
  • crusty bread, optional for serving
  • Preheat the grill to high heat on one half and medium-low on the other.

  • Combine onion, pepper, olive oil, salt and pepper in a large bowl.

Make foil packets:

  • Tear off 4 12 x 18″ sheets of Reynolds Wrap® non-stick foil.

  • Divide onions and peppers among 4 pieces of foil, with dull side facing up. Top with 3 Tbsp marinara.

  • Bring up the long sides of the foil, so that the ends meet the food.

  • Double fold the ends, leaving room for the heat to spread inside. Twist the two short ends twice to seal the packet tightly, so no steam escapes.

  • Place the foil packets on the side of the grill over medium-low heat. Cook until vegetables are soft, about 25 minutes.

  • When ready, set aside and add sausage to medium-low side. At this point you can close the high side of the grill.

  • Cook sausage 6 to 8 minutes, until center is cooked through and transfer to cutting board.

  • Open the foil packets, slice the sausages and place them in the foil packets, pour 2 tablespoons cheese over each and keep uncovered.

  • Cover grill and leave to cook until cheese melts, about 5 minutes. Serve with roti if desired.

Serving: 1foil packet, Calories: 223kcal, Carbohydrates: 12.5g, Protein: 18.5g, fat: 11.5g, Saturated fat: 3g, Cholesterol: 67.5mg, Sodium: 886.5mg, Fiber: 3g, sugar: 5.5g

Blue Smart Points: 5

Green Smart Points: 5

Purple Smart Points: 5

Keywords: foil packet dinner, foil packet for grill, foil packet for camping

Disclosure: This post is sponsored by Reynolds. Thank you for supporting the brands that make SkinnyTest possible. All thoughts are my own.

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